Installation Guides(See Before & After images at the end of this guide). 1. Install new furring strips (or plywood) Metal
ceilings require a soft wood substrate in order to nail into place. The easiest
way to provide this is to cover your entire ceiling in sheets of 3/8” or ½” plywood.
This saves time and headache over the course of the installation. Skip to step 4 if you decide to use plywood
instead of furring strips. A more
traditional method of installing a metal ceiling is to build a grid pattern of
1”x2” or 1”x3” furring strips. First, check the bottom of the ceiling joists to
see if there are any bows along the surface. Use a long straight edge, and
place it along the bottom of the joist. If there are any variations, you will
need to compensate for these later. (Leave any screws attaching the furring
strips to the ceiling loose so you can put shims in later.) The
first furring strips are set around the perimeter of the room, according to the
cornice dimensions on center of the strips. Create a chalk line for a reference
point. After the strips are put up around the perimeter, begin attaching the
remaining strips from the center of the room outward. Furring strips should be
run perpendicular to joists at 12” intervals across the room. 2. Level furring strips Once
all of the strips are in place, use a piece of string to test if the strips lie
perfectly flat on the ceiling. Create a loop at each end of a piece of string
and then slip the loops over a nail placed at each end of the room. The boards
and the string should be even along the entire length of the room. Bow in furring strips If any
gaps open up between the string and the board, you will need to bring the
furring strip down so that it is the same level with the string. This is done
using shims, which are wedge shaped pieces of wood. Wherever
you need to lower a section of the furring strips, loosen the screw and then
tap in the shim. The further the shim goes in, the more the furring strip will
move downward. 3. Add cross-strip (blocking strips) Once
the furring strips are up and flat, you will need to add blocking strips
running cross-wise in between the furring strips at two-foot intervals to
provide a nailing surface on all four sides of each 2’x2’ panel. 4. Nail up ceiling USE
HEAVY-DUTY WORK GLOVES FROM THIS POINT ONWARD—tin panels are sharp. Start from
the center of the room (if using medallions) or the corner that will be seen
first on entering the room and work outward from there. Use chalk lines to make
sure the first panel is nailed in straight. Each panel is aligned with the next
panel and the edges are overlapped. The decorative nails are driven in exactly
every 6 inches and become part of the overall pattern. 5. Cutouts When
it comes to cutting and shaping stamped metal ceiling panels, about the only
tools that is necessary are a pair of straight tin snips and a pair of aviation
snips designed to cut curves. These are particularly helpful when cutting
around obstacles like an overhead light box or cutting miters. 6. Metal cornice After
the ceiling is installed, you will need to cover the gaps along the edges. These
are finished with what is called a metal cornice, which is a kind of molding. The
cornice is nailed into the ceiling (through the ceiling panels) and into the
wall. Coped inside corners The
inside corners can easily be cut using a pair of snips. To do this, the first
piece of cornice is trimmed to length with a straight cut and slipped into
place. The
second section is then cut on an angle with a notched edge (try scribing the
curve to be cut by holding the two lengths of cornice against each other and
tracing). The angled section simply slips over the first, and the notches cut
help to blend the corner. Outside corner miters If you
need to cut any outside corners of your cornice, miters can be cut with
aviation snips. Hold the two strips as they will meet on the ceiling and scribe
the curved edge on each piece. Score the piece which will be installed second by
cutting 1/8” snips into the metal. To blend the cut edges, first tap the edges
gently with a hammer, then use the head of a nail to blend, or caulk, the seam. 7. Protecting unfinished material Any steel material should be coated with an oil-based product for protection and best results. 8. Painting your ceiling If you
choose to paint your metal ceiling, be sure you use an oil-based primer and paint as the
steel will rust if a water base product is used. Unfinsished steel must be
cleaned with wax and grease cleaner before painting. Our white and pre-finished
panels do not need to be cleaned. Use care not to scratch pre-painted finishes
when nailing up ceiling. Our vintage line finishes have much thicker coatings
as well as texture which usually effectively hides any scratches or dings.
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